VLJ型盘塔式机械立窑 Mechanical Tower Shaft Kiln
立窑是水泥行业用来将水泥生料煅烧成水泥熟料的主要设备。
Shaft kilns are the main equipment used in cement industry to burn cement
raw material into cement clinker.
机械立窑是指采用机械加料和机械卸料的立窑。入窑物料由成球机制成直径为5~10mm,水分在12~14%的料球,由加料装置从顶部喂入窑内,窑内整个空间充满着物料,物料自上而下运动,而气流则从底部吹入,自下而上地通过物料层。物料在窑内经过干燥、预热、分解,烧成和冷却等过程。烧成后的物料经过窑体底部卸料篦子的破碎作用,破碎成小块经卸料密封装置,排出窑外
Mechanical shaft kilns are shaft kilns which adopt mechanical loading and
mechanical unloading. The materials entering the kiln are made through ball
forming mills whose diameter is 5 to 10mm.
The pellets whose moisture content is 12% to 14% are fed into the kiln by the
feeding device from the top. The whole kiln is filled with materials. The
materials move from top to bottom while the air flow blows from the bottom and
passes through the material layer. In the kiln, the materials undergo processes
such as drying, preheating, decomposing, sintering, and cooling. Under the
crushing action of the discharge grate at the bottom of kiln, the sintered
materials are crushed into small pieces which are discharged out of the kiln
through the discharging sealing device.
机械立窑的优点是:由于在窑内物料与热气体直接接触,热效率高,可达45%,热耗低,一般为3550~4000千焦/千克燃料。
The advantages of mechanical shaft kiln are: Due to direct contact of
materials in the kiln and hot gas, its thermal efficiency is high, as high as
45%. Its heat consumption is low, normally consuming 3,550~4,000 KJ/Kg of fuel.
盘塔式机械立窑是我厂经广泛收集国内现有窑型的特点,于1986年在原有塔式立窑的基础上开发的新型立窑。
Mechanical tower shaft kilns are a new type of kiln developed by our
factory on the basis of the original tower shaft kilns in 1986, after
extensively gathering information about the existing kiln type in China .
该窑煅烧质量好,一般可达500号以上,而且产量较高。
Such kiln features high burning quality, usually reaching 500. Besides, it
has large productive capacity.
盘塔式立窑由喂料部、窑体、盘塔式卸料装置、传动部等部分组成。
Tower shaft kiln is composed of feeding part, kiln body, tower discharge
mechanism, driving part, etc.
技术参数
Technical Parameter
- 型号规格 VLJ2510盘塔式机械立窑
- 1. VLJ2510 mechanical tower shaft kiln
- 公称直径m:2.5
- Nominal diameter: 2.5
- 公称长度m:10
- Nominal length: 10
- 生产能力t/h:8.3
- Production capacity (T/H); 8.3
- 喂料部型式:单溜子
- type of feeding part: single chute
- 喂料部溜子转速r/min:6.43
- Chute rotating speed of feeding part
(R/min): 6.43
- 喂料部传动装置电动机型号:Y90L-6
- Motor model of feeding part transmission
device: Y90L-6
- 喂料部传动装置电动机功率kW1.1:
- Motor power of feeding part transmission
device (KW): 1.1
- 喂料部传动装置电动机转速r/min:910
- motor rotating speed of feeding part
transmission device (R/min): 910
- 喂料部传动装置减速器速比:50
- Speed ratio of feeding part transmission
device: 50
- 盘塔式卸料部型式:盘塔式篦子
- Tower discharging part model: tower grate
- 盘塔式卸料部篦子转数:0.98-11.75
- Grate rotating speed of tower discharging
part: 0.98-11.75
- 传动部型式:机械
- Model of transmission part: mechanical
- 传动部电动机型号:JZT361-4
- motor model of transmission part:
JZT361-4
- 传动部电动机功率kW:13
- motor power of transmission part (kw): 13
- 传动部电动机转速r/min:100-1200
- motor rotating speed of transmission part
(r/min): 100-1200
- 传动部减速器型号:ZL50-8-1
- speed reducer model of transmission part:
ZL50-8-1
- 传动部减速器速比:15.92
- Speed reducer speed ratio of transmission
part: 15.92
- 传动部蜗轮减速器中心距:540
- Worm reducer center distance of
transmission part: 540
- 传动部蜗轮减速器速比:55
- worm reducer speed ratio of transmission
part: 55
- 传动部开式齿轮速比:7
- open gear speed ratio of transmission
part: 7
- 料封装置料封管直径:305
- dipleg diameter of material sealing
device: 305
- 料封装置电磁振动给料机型号:DZ4
- electromagnetic vibrating feeder model of
material sealing device: DZ4
- 料封装置出料控制:Y射线自动控制
- discharge control of material sealing
device; y ray automatic control
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- 2.型号规格 VLJ2208 盘塔式机械立窑
- 2. VLJ2208 mechanical tower shaft kiln
- 公称直径m:2.2
- Nominal diameter: 2.2
- 公称长度m:8
- Nominal length: 8
- 生产能力t/h:6
- Production capacity (T/H); 6
- 喂料部型式:单溜子
- type of feeding part: single chute
- 喂料部溜子转速r/min:6.43
- Chute rotating speed of feeding part
(R/min): 6.43
- 喂料部传动装置电动机型号:Y90L-6
- Motor model of feeding part transmission
device: Y90L-6
- 喂料部传动装置电动机功率kW1.1:
- Motor power of feeding part transmission
device (KW): 1.1
- 喂料部传动装置电动机转速r/min:910
- motor rotating speed of feeding part
transmission device (R/min): 910
- 喂料部传动装置减速器速比:50
- Speed ratio of feeding part transmission
device: 50
- 盘塔式卸料部型式:盘塔式篦子
- Tower discharging part model: tower grate
- 盘塔式卸料部篦子转数:1-12
- Grate rotating speed of tower discharging
part: 1-12
- 传动部型式:机械
- Model of transmission part: mechanical
- 传动部电动机型号:JZT361-4
- motor model of transmission part:
JZT361-4
- 传动部电动机功率kW:13
- motor power of transmission part (kw): 13
- 传动部电动机转速r/min:100-1200
- motor rotating speed of transmission part
(r/min): 100-1200
- 传动部减速器型号:ZL50-8-1
- speed reducer model of transmission part:
ZL50-8-1
- 传动部减速器速比:15.92
- Speed reducer speed ratio of transmission
part: 15.92
- 传动部蜗轮减速器中心距:500
- Worm reducer center distance of
transmission part: 500
- 传动部蜗轮减速器速比:55
- worm reducer speed ratio of transmission
part: 55
- 传动部开式齿轮速比:7
- open gear speed ratio of transmission
part: 7
- 料封装置料封管直径:305
- dipleg diameter of material sealing
device: 305
- 料封装置电磁振动给料机型号:DZ4
- electromagnetic vibrating feeder model of
material sealing device: DZ4
- 料封装置出料控制:Y射线自动控制
- discharge control of material sealing
device; y ray automatic control
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